Printer Nozzle Metal Powder Injection Molding Parts

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Printer Nozzle Metal Powder Injection Molding Parts

Name: Printer Nozzle Metal Powder Injection Molding Parts Suppliers
Brand: Zhongwei
SKU: 190046411

Wall thicknesses of less than 6mm are suitable for MIM. Thicker outer walls are also possible, but the cost will increase due to the long processing time and the addition of extra material. In addition, ultra-thin walls < 0.5 mm can also be achieved for MIM, but have high requirements for design.

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Introduction of Metal Injection Molding Printer Parts

Metal Injection Molding Printer Parts
Item	material	Production Process	Sintering Temperature	Mold	Custom
Printer Nozzle	17-4 stainless steel	Metal injection molding	1550℃	To be customized	Yes
Chemical Composition	Chemical Composition: C: ≤0.07 silicon Si: ≤1.00 manganese Mn: ≤1.00 sulfur S: ≤0.030 phosphorus P: ≤0.035 chromium Cr: 15.50～17.50 nickel Ni: 3.00～5.00 copper Cu: 3.00～5.00 niobium Nb: 0.15～0.45
Hardness Range	Hardness: solid solution, ≤363HB and ≤38HRC; aged at 480℃, ≥375HB and ≥40HRC; aged at 550℃, ≥331HB and ≥35HRC; aged at 580℃, ≥302HB and ≥31HRC; aged at 620℃, ≥277HB and ≥28HRC
Available materials	Low carbon stainless steel, titanium alloy (Ti, TC4), copper alloy, tungsten alloy, cemented carbide, high temperature alloy (718, 713)

Product Feature

Finish	Dimensional Accuracy	Product Density	Appearance Treatment	Appropriate Weight
Roughness 1～5μm	（±0.1%～±0.5%）	95～100%	Mirror Reflection	0.03g～400g）

Qinhuangdao Zhongwei Precision Machinery Co., Ltd. is a collection of copper alloy metal injection molding, iron-based metal injection molding, stainless steel-based metal injection molding, aluminum alloy metal injection molding, nickel alloy metal injection molding, cobalt alloy metal injection molding, tungsten alloy metal injection molding A comprehensive high-tech enterprise integrating R&D, production and sales of injection molding, cemented carbide metal injection molding, and powder metallurgy structural parts.

Product Description

1. Implementation standards: the company strictly implements ISO9001, ISO14001, IATF16949 certification, and the products have passed ROHS, FDA EU certification, etc.

2. Product material standards: ISO, GB, ASTM, SAE, EN, DIN, BS, AMS, JIS, ASME, DMS, TOCT, GB

3. Printer nozzle metal powder injection molding parts main process: metal injection molding MIM, powder metallurgy PM, investment casting, die-casting aluminum,

4. Available materials for powder metallurgy:

Copper alloys, iron bases, titanium alloys, stainless steel bases, aluminum alloys, nickel alloys, cobalt alloys, tungsten alloys, cemented carbides, hydroxy alloys, soft magnetic materials and 3D printing can be customized according to customer requirements.

Product Characteristic

●Thinning

●Yield

MIM is a flexible process, and the annual demand of thousands to millions of production can be realized very economically. Like casting and injection molding, MIM requires customers to invest in mold and tooling costs, so for small batches, it usually affects cost estimates.

●Raw materials

MIM can process many materials, including ferroalloys, superalloys, titanium alloys, copper alloys, refractory metals, cemented carbides, ceramics and metal matrix composites. While non-ferrous alloys of aluminum and copper are technically feasible, they are often processed by other, more economical means, such as die casting or machining.

●Assistance

GIAN provides full assistance to realize the value of the MIM process. We help you to upgrade existing products in design and material selection, and also help you with a full range of product development services, including industrial product design, technical analysis, rapid prototyping, and laser scanning.

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Printer nozzle metal powder injection molding parts meet the above requirements. This metal injection molding printer nozzle not only has a long hole, but also has a semicircular structure in the front section and a slot hole, which is difficult to make by traditional technology. The metal injection molding process, Use the complex mold structure to solve the actual problem of the product, and then obtain the structural characteristics required by the customer.

Advantages of MIM Printer Parts Products

We may be relatively new to metal powder injection molding. Its process is low cost, high efficiency, and can be customized to process complex hardware accessories of smaller metals. For one such process, it is also known as: popular part forming technology. So what are the advantages of metal powder injection molding technology as a printer nozzle?

1. It can minimize the segregation of alloy components and avoid the uneven state of the as-cast structure.

2. It can be used in a series of high-performance non-equilibrium materials such as amorphous and microcrystalline, crystal preparation, nanocrystalline, and supersaturated solid solution. These materials have excellent electrical, magnetic, optical and mechanical properties.

3. Metal powder injection molding technology can perform near-net-shape and automated mass production, reducing the consumption of production resources and energy.

4. It can produce materials and products with special structure and properties that can be produced by ordinary smelting methods, such as new porous materials, porous separation membrane materials, high-performance structural ceramic abrasives and ceramic materials.

5. It can make full use of the scale of ore, tailings, steelmaking sludge, and rolling mills, and recycle metal waste as raw materials. As a new technology, it can carry out material recovery and comprehensive utilization. In line with the current concept of green environmental protection.

Metal powder injection molding is suitable for mass production, and can produce micro-composite or macro-composite parts to give full play to the excellent properties of different materials.

Our Service

Pre-sale	Evaluate according to drawings or products, calculate the price, and submit it to the buyer for confirmation
On sale	All production links of TWS earphone metal powder injection molding are supported by the production system and delivered according to the mutually agreed time. In order to be responsible for the modification, if we fail to meet the customer's requirements during the modification process, a full refund will be given)
After sales	After handing over the product, we will seal all the buyer's molds for safekeeping.

Why Choose US?

Our R&D team	Zhongwei Precision Co., Ltd. and Central South University have a R&D team of 10 people. They develop more than 400 products each year, which is more than 68% higher than the same industry, and have obtained more than 20 patent certificates.
Our technical team	Zhongwei Precision has 5 professional engineers in the field of metal injection molding, and 15 technicians responsible for workshop management.
Our philosophy on quality management	1. Focus on the customer Organizations depend on customers, so organizations should understand customers' current and future needs in order to meet customer requirements and exceed their expectations. 2. Leadership Organizers unify the purpose, direction and internal environment of the organization and create an environment in which employees can fully participate in the achievement of organizational goals. 80% of quality problems are related to management and 20% are related to employees. 3. Full participation Employees at all levels are the foundation of the organization's survival and development, and only with their full participation can they bring benefits to the organization. Job responsibilities include all staff (from general manager to grassroots staff). 4. Process Approach Manage related resources and activities as a process to achieve desired results more efficiently. Flowchart method. 5. A systematic approach to management Identifying, understanding, and managing a system of interrelated processes against set objectives contributes to the effectiveness and efficiency of an organization. The principle of the hoarding of the wooden bucket. 6. Continuous Improvement It is an eternal development goal of the organization. PDCA cycle. 7. A fact-based approach to decision-making: Logical analysis or judgment of data and information is the basis for effective decision-making. Speak with data and facts. 8. Mutually beneficial supplier relationships Enhance the ability of the organization and its suppliers to create value through mutually beneficial relationships.
Device resources	The company has 10 MIM production lines, CNC and intelligent automated production workshops for production lines, which can guarantee the production of millions of MIM parts per day.
System Certification	ISO9001, ISO14001, IATF16949 certification

Process After Sintering

1. Heat treatment: annealing, carbonization, tempering, quenching, normalizing, surface tempering

2. Processing equipment: CNC, WEDM, lathe, milling machine, drilling machine, grinder, etc.;

3. Surface treatment: anodizing, powder spraying, chrome plating, painting, sandblasting, nickel plating, galvanizing, blackening, polishing, bluing, etc.

Moulds and Inspection Fixtures

1. Mold service life: usually semi-permanent. (except for lost foam)

2. Mold delivery time: 10-25 days, (according to product structure and product size).

3. Tooling and mold maintenance: Zhongwei is responsible for precision parts.

Quality Control

1. Quality control: the defective rate is less than 0.1%.

2. Samples and trial run will be 100% inspected during production and before shipment, sample inspection for mass production according to ISDO standards or customer requirements

3. Testing equipment: flaw detection, spectrum analyzer, golden image analyzer, three-coordinate measuring machine, hardness testing equipment, tensile testing machine;