Electronic Cigarette Case MIM Parts
In the 3C industry, MIM has become synonymous with the metal protection frame of the iPhone's mobile phone card tray and camera ring. However, in addition to these, precision accessories in electronic cigarettes are also processed by MIM.
Product Introduction
Electronic cigarette case MIM Parts | |||||||||
Item | Material | Production Process | Sintering Temperature | Mold | Custom | ||||
Electronic cigarette case | 304 | Metal Injection Molding | 1350°C-1500°C | To be customized | Yes | ||||
Chemical Composition | C：≤0.08，Si ：≤1.0 Mn ：≤2.0， Cr ：18.0～20.0，Ni ：8.0～10.5， S ：≤0.03，P ：≤0.035 N≤0.1 | ||||||||
Available Materials | Low carbon stainless steel, titanium alloy (Ti, TC4), copper alloy, tungsten alloy, hard alloy, high temperature alloy (718, 713) | ||||||||
Finish | Dimensional Accuracy | Product Density | Appearance Treatment | Appropriate Weight | |||||
Roughness 1～5μm | （±0.1%～±0.5%） | 92～95% | Mirror Reflection | 0.03g～400g） | |||||
Mechanical behavior | Tensile strength σb (MPa)≥515-1035 | ||||||||
In the 3C industry, MIM has become synonymous with the metal protection frame of the iPhone's mobile phone card tray and camera ring. However, in addition to these, precision accessories in electronic cigarettes are also processed by MIM. The metal processing process on the market is probably not faster than the MIM powder metallurgy injection process. As long as the specifications and the actual measured size of the sample are confirmed, efficient and fast processing can be achieved. This advantage has been reflected in mobile phone card holders and camera accessories.
In 2018, the sales of mid-to-high-end smartphones declined, and the number of MIM products used in smartphones was gradually decreasing. However, new advantages emerged in the electronic cigarette industry. Most of the metal accessories in electronic cigarettes are processed by MIM. As an emerging product, electronic cigarettes are close to the taste of cigarettes, and compared with cigarettes, they are more beneficial to ex-smokers. Although the policy on e-cigarettes is not yet fully mature, the number of e-cigarette users has increased significantly, and there are currently at least 20.8 million e-cigarette users worldwide. Consumer demand naturally brings about an increase in the number of products, and it is essential to apply the MIM injection process that can achieve high-efficiency processing to the processing of electronic cigarette accessories.
In hardware accessories, compared with casting, machining, pressing and other processes, MIM metal injection molding process is more efficient and precise. Because the products produced by metal injection molding are very small and fine stainless steel parts. Dimensional errors, wall thickness, and hole thickness can all achieve high precision. Parts with complex shape, small size and large output are the advantages of MIM process. At present, there are many related accessories in electronic cigarettes that involve MIM processing, such as cigarette holders, atomizer bases, casings, etc.
With the expansion of electronic cigarettes to the application field of metal injection molding process, MIM injection molding process has shown new advantages in the electronic cigarette industry. It is understood that MIM is also known as powder injection molding. This technology uses metal powder as raw material and adopts the "forming + sintering" method. The geometric parts processed have the advantages of complex shape, uniform structure and excellent performance. As a MIM injection process that can achieve high-efficiency processing, Electronic cigarette case MIM Parts is essential for the processing of electronic cigarette accessories, mainly including electronic cigarette mouthpieces, atomizer bases, bottom brackets, shells and other spare parts.
Product Features
1. The powder metallurgy process provides a solution to solve the complex three-dimensional shape of the parts. For the precise electronic cigarette parts, it can be formed at one time with high precision.
2. The powder metallurgy process adopts the principle of mim injection molding, which can manufacture electronic cigarette metal products with complex shapes.
3. The powder metallurgy process can produce Electronic cigarette case MIM Parts in large quantities.
4. The mold for parts produced by powder metallurgy process can be designed as one mold with multiple cavities, fully automatic production, which can meet the production capacity requirements of electronic cigarette precision metal parts with large demand.
5. Electronic cigarette parts produced by powder metallurgy process have good surface and mechanical properties.
6. Due to the high density of the powder metallurgy process, it can reach more than 95% of the theoretical density, which can meet the performance requirements of electronic cigarette parts such as high strength, high toughness, high hardness, and high wear resistance. The surface can be mirror polished.
7. The powder metallurgy process is cheaper than the traditional process when customizing complex-shaped electronic cigarette precision parts.
Due to the small size, complex shape, high precision requirements, and many subsequent machining processes of the casting method, it is not easy to mass produce high-quality MIM products. However, Zhenglang Precision relies on rich research and development experience, advanced production equipment and Strong technical support can effectively solve the production problems raised by the new technology of electronic cigarettes. Therefore, the powder metallurgy processing of electronic cigarette parts is preferably precise.
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