Nail Clipper Metal Powder Injection Molded Parts

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Nail Clipper Metal Powder Injection Molded Parts

Name: Nail Clipper Metal Powder Injection Molded Parts Suppliers
Brand: Zhongwei
SKU: 190058689

Nail clipper is one of the indispensable daily necessities in people's life, and it occupies a very important position in life. Most of the traditional nail clippers are made of ordinary alloy steel. Good materials include stainless steel and titanium alloy metal injection molding nail clippers. , so each grade of products has different materials and prices.

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Introduction of Nail Clipper Metal Injection Molding Parts

Nail Clipper Metal Injection Molded Parts

Item

Material

Production Process

Sintering Temperature

Mold

Custom

Headphone Shell

440c stainless steel

Metal Injection Molding

1550℃-1600℃

To be customized

Yes

Chemical Composition

钢材

HRC

440C

1.00

17.50

0.50

0.04

0.30

0.03

58-60

C ：

Si：

Mn：

S ：

P ：

Cr：

Ni：

0.95～1.20

≤1.00

≤0.030

≤0.035

16.00～18.00

Allowed to contain≤0.60

Hardness range	Quenching temperature 1030, oil cooling, hardness 56-62HRC, metallographic phase is martensitic carbide.
Available Materials	Low carbon stainless steel, titanium alloy (Ti, TC4), copper alloy, tungsten alloy, cemented carbide, high temperature alloy (718, 713)
Finish	Dimensional Accuracy	Product Density	Appearance Treatment	Appropriate Weight
Roughness 1～5μm	（±0.1%～±0.5%）	95～100%	Mirror Reflection	0.03g～400g）

Qinhuangdao Zhongwei Precision Machinery Co., Ltd. is a collection of copper alloy metal injection molding, iron-based metal injection molding, stainless steel-based metal injection molding, aluminum alloy metal injection molding, nickel alloy metal injection molding, cobalt alloy metal injection molding, tungsten alloy metal injection molding A comprehensive high-tech enterprise integrating R&D, production and sales of injection molding, cemented carbide metal injection molding, and powder metallurgy structural parts.

Product Introduction

1. Implementation standards: the company strictly implements ISO9001, ISO14001, IATF16949 certification

Nail Clipper Metal Powder Injection Molded Parts are certified by ROHS, FDA EU, etc.

2. Product material standards: ISO, GB, ASTM, SAE, EN, DIN, BS, AMS, JIS, ASME, DMS, TOCT, GB

3. Main processes: metal injection molding MIM, powder metallurgy PM, investment casting, die-casting aluminum,

4. Available materials for powder metallurgy:

Copper alloys, iron bases, titanium alloys, stainless steel bases, aluminum alloys, nickel alloys, cobalt alloys, tungsten alloys, cemented carbides, hydroxy alloys, soft magnetic materials and 3D printing can be customized according to customer requirements.

Material: 440c Tensile Strength: After sintering, 600 MPa heat treatment greater than 1200 MPa Yield Strength: After sintering, greater than or equal to 1000 MPa equal or greater than 250 MPa Hardness: sintered hrc55-60hrc45-50 Heat treatment Density: ≥7.50g/ cm3 process: metal powder injection molding, MIM, powder metallurgy Applications: power tools, air tools, automatic tools, etc.

China Metal Injection Molding MIM Stainless Steel Nail Clipper Accessories, Metal Injection Molding MIM, Powder Metallurgy

Metal Injection Molding (MIM) is a new type of powder metallurgy near-net-shape technology that originated in the plastic injection molding industry. Plastic injection molding technology is known to produce a variety of complex shapes at low cost. Product strength is not high. To improve its properties, metal or ceramic powders can be added to plastics to obtain products with higher strength and good wear resistance. In recent years, this idea has been developed to maximize the content of solid particles and completely remove the binder and densify the compact during the subsequent sintering process. This new powder metallurgy molding method is called metal injection molding.

MIM overview

●Allows the freedom to manufacture parts with complex shapes that would otherwise be prohibitively expensive

●Capable of mass production of micro components

●Ability to produce features that cannot be achieved by investment casting, such as small holes, thin walls and fine surfaces.

●Ability to achieve net shape features such as internal and external threads, fine surface textures, knurling, engraving, marking

●Output scalability, enabling rapid and efficient production of parts from thousands to millions.

Extensiveness and integration of raw materials

●Compared with traditional powder metal, plastic and die-casting technology, the strength and magnetism brought by high density.

●Net-shape components, materials such as super alloys, tungsten alloys, titanium, etc., which have been processed through other efforts.

●Isotropic and homogeneous structures of the same material

●Ability to produce better color than casting or casting

●Ability to produce engineered density materials for heavy duty applications

The magic of nail clippers

Magical Use 1: Prevent Nails from Flying

When cutting nails with clippers, the nails fly around and are very difficult to clean.

Just prepare two pieces of tape to stick the nail clippers to both sides, so that the nails will not fly around when cutting the nails, and the cut nails will stick to the tape, and then tear off the tape and you are done.

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Magical Use 2: Dismantle Express Delivery

In daily life, keys, pens, etc. can be used to open express delivery, and nail clippers are no exception. Use the file head of the nail clippers to poke into the tape of the express carton, and the express can be opened with a single stroke. It is fast and convenient, and it is better than scissors.

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Magic three: mobile phone bracket

Rotate the upper part of the nail clipper, straighten the file, and then put the mobile phone on the nail clipper, which becomes a mobile phone holder, which is simple and convenient.

Magic four: mosquito coil bracket

Similarly, nail clippers can also be used as brackets for mosquito coils in summer. Rotate the nail clipper to the upper part, break the file at 90 degrees, and insert the hole in the middle of the mosquito coil into the file of the nail clipper.

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In addition to the mosquito coils used to put the whole plate of nail clippers, the mosquito coils that have been broken can also be used, just place the mosquito coils directly in front of the nail clippers.

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Magic five: can replace pliers

When you want to bend iron wire in life, if you can't find pliers, you can use nail clippers instead, insert the iron wire into the small hole at the end of the nail clipper, and then break it hard, you can fold the iron wire into any shape.

image005_

Magic six: stripping wires

Squeeze the clippers tightly with your hands and remove the tops, so that the cutting edge of the clippers will become larger. Then clamp the outer sheath of the wire and turn it around, and then pull it

outwards, you can easily peel off the sheath.

image006_

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The wires inside can also be stripped, perfect!

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Magic seven: screw the screw

When you need to screw the screw and there is no screwdriver around, you can open the small file in the nail clipper and use the tip of the file to screw the screw, which is no worse than a screwdriver.

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Magical Use Eight: Peeling Sunflower Seeds

Do you like to eat melon seeds but find it troublesome to peel them one by one with your hands? In fact, there is a trick to peeling melon seeds. With just one nail clipper, you can peel a large bowl in a few minutes.

When peeling melon seeds, prepare a nail clipper, put the melon seeds upright on the edge of the knife, and press again to easily peel off the shells of the melon seeds, and then take out the seeds inside.

image010_

Our Service

Pre-sale

Evaluate according to drawings or products, calculate the price, and submit it to the buyer for confirmation

On sale

The production process of all products is supported by the production system and delivered according to the mutually agreed time. (If the size of the drawing needs to be changed in the middle, the buyer is responsible for the inconsistency with the original drawing. If we fail to meet customer requirements during the modification process, a full refund will be given)

After sales

After handing over the product, we will seal all the buyer's molds for safekeeping.

(Problem solving) If there is a second or third revision in the production process, we will reply within 1 hour at the earliest, and we will solve customer problems within 8 hours at the latest depending on the situation of products that need to be evaluated.

Why Choose US?

Our R&D team	Zhongwei Precision Co., Ltd. and Central South University have a R&D team of 10 people. They develop more than 400 products each year, which is more than 68% higher than the same industry, and have obtained more than 20 patent certificates.
Our technical team	Zhongwei Precision has 5 professional engineers in the field of metal injection molding, and 15 technicians responsible for workshop management.
Our philosophy on quality management	1. Focus on the customer Organizations depend on customers, so organizations should understand customers' current and future needs in order to meet customer requirements and exceed their expectations. 2. Leadership Organizers unify the purpose, direction and internal environment of the organization and create an environment in which employees can fully participate in the achievement of organizational goals. 80% of quality problems are related to management and 20% are related to employees. 3. Full participation Employees at all levels are the foundation of the organization's survival and development, and only with their full participation can they bring benefits to the organization. Job responsibilities include all staff (from general manager to grassroots staff). 4. Process Approach Manage related resources and activities as a process to achieve desired results more efficiently. Flowchart method. 5. A systematic approach to management Identifying, understanding, and managing a system of interrelated processes against set objectives contributes to the effectiveness and efficiency of an organization. The principle of the hoarding of the wooden bucket. 6. Continuous Improvement It is an eternal development goal of the organization. PDCA cycle. 7. A fact-based approach to decision-making: Logical analysis or judgment of data and information is the basis for effective decision-making. Speak with data and facts. 8. Mutually beneficial supplier relationships Enhance the ability of the organization and its suppliers to create value through mutually beneficial relationships.
Device resources	The company has 10 MIM production lines, CNC and intelligent automated production workshops for production lines, which can guarantee the production of millions of MIM parts per day.
System Certification	ISO9001, ISO14001, IATF16949 certification
Port	It is 200 kilometers away from Tianjin Port, and goods can arrive at the port within 24 hours.

Process After Sintering

1. Heat treatment: annealing, carbonization, tempering, quenching, normalizing, surface tempering

2. Processing equipment: CNC, WEDM, lathe, milling machine, drilling machine, grinder, etc.;

3. Surface treatment: anodizing, powder spraying, chrome plating, painting, sandblasting, nickel plating, galvanizing, blackening, polishing, bluing, etc.

Moulds and Inspection Fixtures

1. Mold service life: usually semi-permanent. (except for lost foam)

2. Mold delivery time: 10-25 days, (according to product structure and product size).

3. Tooling and mold maintenance: Zhongwei is responsible for precision parts.

Quality Control

1. Quality control: the defective rate is less than 0.1%.

2. Samples and trial run will be 100% inspected during production and before shipment, sample inspection for mass production according to ISDO standards or customer requirements.

3. Testing equipment: flaw detection, spectrum analyzer, golden image analyzer, three-coordinate measuring machine, hardness testing equipment, tensile testing machine.