Filter Metal Powder Injection Molded Parts

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Filter Metal Powder Injection Molded Parts

Name: Filter Metal Powder Injection Molded Parts Suppliers Factory in China
Brand: Zhongwei
SKU: 191016850

Filter Metal Powder Injection Molded Parts can use paper, chemical fiber, metal mesh, metal powder sintering, PP filter element, line gap, activated carbon, etc.

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Introduction of MIM filter parts

Filter Metal Powder Injection Molded Parts
Item	Material	Production Process		Sintering Temperature		Mold	Custom
Filter	440c	Metal Injection Molding		1550℃		To be customized	Yes
Chemical Composition	SUS 304: Require,% C:≤0.08 Mn:≤2.00 P:≤0.045 S:≤0.030 Si:≤1.00 Cr:18.0–20.0 N:8.0-10.5
Available Materials	Low carbon stainless steel, titanium alloy (Ti, TC4), copper alloy, tungsten alloy, cemented carbide, high temperature alloy (718, 713)
Finish	Dimensional Accuracy		Product Density		Appearance Treatment			Appropriate Weight
Roughness 1～5μm	（±0.1%～±0.5%）		95～100%		Mirror Reflection			0.03g～400g）

The filter mainly functions through the filter element, so what are the filter element materials of the filter? Let's follow the editor of Zhongwei Precision to find out.

304 Filter Physical Properties

Tensile strength σb (MPa)≥515-1035

Conditional yield strength σ0.2 (MPa)≥205

Elongation δ5 (%)≥40

Area shrinkage ψ (%)≥?

Hardness: ≤201HBW;≤92HRB;≤210HV

Density (20℃, g/cm³): 7.93

Melting point (℃): 1398~1454

Specific heat capacity (0~100℃, KJ kg-1K-1): 0.50

Thermal conductivity (W·m-1·K-1): (100℃) 16.3, (500℃) 21.5

Linear expansion coefficient (10-6·K-1): (0~100℃) 17.2, (0~500℃) 18.4

Resistivity (20℃, 10-6Ω·m2/m): 0.73

Longitudinal elastic modulus (20℃, KN/mm2): 193

Product Material

Filter Metal Powder Injection Molded Parts can use paper, chemical fiber, metal mesh, metal powder sintering, PP filter element, line gap, activated carbon, etc.

The filter element is divided into:

Air filter element, water filter element, oil filter element.

According to the hydraulic system is divided into:

Oil suction filter, pipeline filter, oil return filter. Among them, the water filter filter element includes wire wound filter element, PP meltblown filter element, pleated filter element and high-flow filter element.

The following mainly introduces several mainstream filter materials.

1. Folding filter element

The polypropylene composite filter membrane is used as the main filter material. This type of filter element is an advanced fixed depth filter element with a nominal filter accuracy ranging from 0.1μm to 60μm.

2. Stainless steel filter element

The main filter material adopts multi-layer stainless steel sintered mesh, which can exert uniform surface filtration performance for the filtration particle size of 2-200um. The stainless steel filter element is very strong, but its filtration accuracy and filtration efficiency are average, and it is often used in the filter element of the pre-filter.

3. Activated carbon filter element

The activated carbon filter element is made of activated carbon particles added with a binder and heated and sintered. It has dual functions of filtration and purification. The filter element has a nominal filter accuracy of 10 microns. The pressure-bearing capacity of the activated carbon filter element is not good enough, and it can only be used for low-pressure air filtration, but it has the advantages of decolorization and deodorization.

Our Service

Pre-sale

Evaluate according to drawings or products, calculate the price, and submit it to the buyer for confirmation

On sale

The production process of all products is supported by the production system and delivered according to the mutually agreed time. (If the size of the drawing needs to be changed in the middle, the buyer is responsible for the inconsistency with the original drawing. If we fail to meet customer requirements during the modification process, a full refund will be given)

After sales

After handing over the product, we will seal all the buyer's molds for safekeeping.

(Problem solving) If there is a second or third revision in the production process, we will reply within 1 hour at the earliest, and we will solve customer problems within 8 hours at the latest depending on the situation of products that need to be evaluated.

Why Choose US?

Our R&D team	Zhongwei Precision Co., Ltd. and Central South University have a R&D team of 10 people. They develop more than 400 products each year, which is more than 68% higher than the same industry, and have obtained more than 20 patent certificates.
Our technical team	Zhongwei Precision has 5 professional engineers in the field of metal injection molding, and 15 technicians responsible for workshop management.
Our philosophy on quality management	1. Focus on the customer Organizations depend on customers, so organizations should understand customers' current and future needs in order to meet customer requirements and exceed their expectations. 2. Leadership Organizers unify the purpose, direction and internal environment of the organization and create an environment in which employees can fully participate in the achievement of organizational goals. 80% of quality problems are related to management and 20% are related to employees. 3. Full participation Employees at all levels are the foundation of the organization's survival and development, and only with their full participation can they bring benefits to the organization. Job responsibilities include all staff (from general manager to grassroots staff). 4. Process Approach Manage related resources and activities as a process to achieve desired results more efficiently. Flowchart method. 5. A systematic approach to management Identifying, understanding, and managing a system of interrelated processes against set objectives contributes to the effectiveness and efficiency of an organization. The principle of the hoarding of the wooden bucket. 6. Continuous Improvement It is an eternal development goal of the organization. PDCA cycle. 7. A fact-based approach to decision-making: Logical analysis or judgment of data and information is the basis for effective decision-making. Speak with data and facts. 8. Mutually beneficial supplier relationships Enhance the ability of the organization and its suppliers to create value through mutually beneficial relationships.
Device resources	The company has 10 MIM production lines, CNC and intelligent automated production workshops for production lines, which can guarantee the production of millions of MIM parts per day.
System Certification	ISO9001, ISO14001, IATF16949 certification
Port	It is 200 kilometers away from Tianjin Port, and goods can arrive at the port within 24 hours.

Process After Sintering

1. Heat treatment: annealing, carbonization, tempering, quenching, normalizing, surface tempering

2. Processing equipment: CNC, WEDM, lathe, milling machine, drilling machine, grinder, etc.;

3. Surface treatment: anodizing, powder spraying, chrome plating, painting, sandblasting, nickel plating, galvanizing, blackening, polishing, bluing, etc.

Moulds and Inspection Fixtures

1. Mold service life: usually semi-permanent. (except for lost foam)

2. Mold delivery time: 10-25 days, (according to product structure and product size).

3. Tooling and mold maintenance: Zhongwei is responsible for precision parts.

Quality Control

1. Quality control: the defective rate is less than 0.1%.

2. Samples and trial run will be 100% inspected during production and before shipment, sample inspection for mass production according to ISDO standards or customer requirements.

3. Testing equipment: flaw detection, spectrum analyzer, golden image analyzer, three-coordinate measuring machine, hardness testing equipment, tensile testing machine.