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Smart Lock Key MIM Parts
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Smart Lock Key MIM Parts

With the increasing popularity of smart locks year after year, many users have installed smart locks in their homes, and a survey of smart lock users found that a large part of the reason why they choose smart locks is that after installing smart locks, they will never go out again. No need to bring keys. With a smart lock, life becomes simpler and more convenient.

Introduction of metal injection molding smart lock key parts

Smart Lock Key MIM Parts

Item

Material

Production Process

Sintering Temperature

Mold

Custom


Smart lock key

17-4 stainless steel

Metal Injection Molding

1550℃

To be customized

Yes


Chemical Composition

C:≤0.07
And: ≤1.00
Mn:≤1.00
S:≤0.030
P:≤0.035
Mon: 15.50~17.50
We: 3.00~5.00
With:3.00~5.00
Nb:0.15~0.45

Hardness range

Hardness: solid solution, ≤363HB and ≤38HRC; aged at 480℃, ≥375HB and ≥40HRC; aged at 550℃, ≥331HB and ≥35HRC; aged at 580℃, ≥302HB and ≥31HRC; aged at 620℃, ≥277HB and ≥28HRC

Available Materials

Low carbon stainless steel, titanium alloy (Ti, TC4), copper alloy, tungsten alloy, cemented carbide, high temperature alloy (718, 713)

Finish

Dimensional Accuracy

Product Density

Appearance Treatment

Appropriate Weight

Roughness 1~5μm

(±0.1%~±0.5%)

95~100%

Mirror Reflection

0.03g~400g)


With the increasing popularity of smart locks year after year, many users have installed smart locks in their homes, and a survey of smart lock users found that a large part of the reason why they choose smart locks is that after installing smart locks, they will never go out again. No need to bring keys. With a smart lock, life becomes simpler and more convenient.


So, why are smart locks equipped with mechanical keys?

In fact, this is a document issued by the Ministry of Public Security from a security point of view. Electronic smart locks sold in China must be equipped with mechanical keys. As an emergency unlocking under special circumstances, smart locks without mechanical keys cannot leave the factory.

Although the smart lock has brought us a lot of convenience, but in the event of some emergencies, after the electronic part of the smart lock is violated, problems may occur, resulting in the inability to use normally. At this time, the mechanical lock becomes The only way to open the door. This reminds us that the mechanical key must be kept properly.


Does the mechanical keyhole of a smart lock pose a risk to home security?

The mechanical keyhole of the smart lock is the same as the mechanical lock, and there is a risk of technical opening, so we must look for the C-level lock cylinder when purchasing. And many smart lock manufacturers have also taken a lot of measures to reduce the risk of technology opening.

For example, the highland barley smart lock has been designed with security issues in mind. In terms of appearance design, the mechanical keyhole is reserved in a hidden place, which is generally difficult to be found. Once someone steals the lock by violent unlocking, etc., the highland barley smart lock will immediately emit an alarm sound to scare off the criminals and send an alarm immediately. The situation is sent to the user's authorized mobile phone; in terms of internal structure, the highland barley smart lock uses a C-level lock cylinder, and the technical opening time can reach more than 270 minutes. Therefore, the security risk brought by the mechanical key is basically negligible.

Although the frequency of use of the mechanical key of the smart lock is very low, it should be kept well in order to avoid being unable to find it when using it.

Generally, a smart lock will be equipped with multiple mechanical keys. These keys are best stored separately. If they are all placed together, once the storage location is forgotten, these keys will be lost together. Therefore, it is recommended to place the mechanical key separately in the home, office, car, or in a fixed and hidden location in the parents' home, and keep it properly on the basis of ensuring safety.

Once the spare mechanical key is lost, for safety reasons, it is recommended to contact the manufacturer or maintenance master to replace the lock cylinder in time to avoid potential safety hazards and unnecessary losses.

The smart lock is equipped with a mechanical key, which is similar to a fire stair to a certain extent. Although it does not have an obvious role in normal times, it can play a key role in an emergency. Therefore, smart locks are equipped with mechanical keys to meet national standards on the one hand, and to better serve users for reasons of safety and convenience on the other hand.


Our Service

Pre-sale

Evaluate according to drawings or products, calculate the price, and submit it to the buyer for confirmation

On sale

The production process of all products is supported by the production system and delivered according to the mutually agreed time. (If the size of the drawing needs to be changed in the middle, the buyer is responsible for the inconsistency with the original drawing. If we fail to meet customer requirements during the modification process, a full refund will be given)

After sales

After handing over the product, we will seal all the buyer's molds for safekeeping.

(Problem solving) If there is a second or third revision in the production process, we will reply within 1 hour at the earliest, and we will solve customer problems within 8 hours at the latest depending on the situation of products that need to be evaluated.


Why Choose US?

Our R&D team

Zhongwei Precision Co., Ltd. and Central South University have a R&D team of 10 people. They develop more than 400 products each year, which is more than 68% higher than the same industry, and have obtained more than 20 patent certificates.

Our technical team

Zhongwei Precision has 5 professional engineers in the field of metal injection molding, and 15 technicians responsible for workshop management.

Our philosophy on quality management

1. Focus on the customer
Organizations depend on customers, so organizations should understand customers' current and future needs in order to meet customer requirements and exceed their expectations.
2. Leadership
Organizers unify the purpose, direction and internal environment of the organization and create an environment in which employees can fully participate in the achievement of organizational goals. 80% of quality problems are related to management and 20% are related to employees.
3. Full participation
Employees at all levels are the foundation of the organization's survival and development, and only with their full participation can they bring benefits to the organization. Job responsibilities include all staff (from general manager to grassroots staff).
4. Process Approach
Manage related resources and activities as a process to achieve desired results more efficiently. Flowchart method.
5. A systematic approach to management
Identifying, understanding, and managing a system of interrelated processes against set objectives contributes to the effectiveness and efficiency of an organization. The principle of the hoarding of the wooden bucket.
6. Continuous Improvement
It is an eternal development goal of the organization. PDCA cycle.
7. A fact-based approach to decision-making:
Logical analysis or judgment of data and information is the basis for effective decision-making. Speak with data and facts.
8. Mutually beneficial supplier relationships
Enhance the ability of the organization and its suppliers to create value through mutually beneficial relationships.

Device resources

The company has 10 MIM production lines, CNC and intelligent automated production workshops for production lines, which can guarantee the production of millions of MIM parts per day.

System Certification

ISO9001, ISO14001, IATF16949 certification

PortIt is 200 kilometers away from Tianjin Port, and goods can arrive at the port within 24 hours.


Process After Sintering

1. Heat treatment: annealing, carbonization, tempering, quenching, normalizing, surface tempering

2. Processing equipment: CNC, WEDM, lathe, milling machine, drilling machine, grinder, etc.;

3. Surface treatment: anodizing, powder spraying, chrome plating, painting, sandblasting, nickel plating, galvanizing, blackening, polishing, bluing, etc.


Moulds and Inspection Fixtures

1. Mold service life: usually semi-permanent. (except for lost foam)

2. Mold delivery time: 10-25 days, (according to product structure and product size).

3. Tooling and mold maintenance: Zhongwei is responsible for precision parts.


Quality Control

1. Quality control: the defective rate is less than 0.1%.

2. Samples and trial run will be 100% inspected during production and before shipment, sample inspection for mass production according to ISDO standards or customer requirements.

3. Testing equipment: flaw detection, spectrum analyzer, golden image analyzer, three-coordinate measuring machine, hardness testing equipment, tensile testing machine.


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